Mesabi Metallics Plans $15 Billion Iowa Steel Mill on Minnesota Ore

The (Almost) Daily Brief

Mesabi Metallics Plans $15 Billion Iowa Steel Mill on Minnesota Ore

By Megan Dayton · 9/29/2026


Today’s lead


ENG  Mesabi Metallics will send Nashwauk ore to a $15 billion steel mill in Iowa. A White House announcement Monday laid out plans for an integrated steel complex in eastern Iowa that the administration says will be among the largest in the country. Mesabi Metallics, the Minnesota company owned by India’s Essar Group, will build it, and the feedstock comes from the $2.5 billion mine and pellet plant the company opened near Nashwauk this month, the first new iron ore mine in Minnesota in 50 years. The White House puts production at 10 million tons of steel per year at full buildout and steelmaking starting in 2030. It puts employment at 2,000 jobs. The complex will run hot direct-reduced iron into electric arc furnaces. Chief executive Joe Broking said the Iowa plant strengthens the Nashwauk operation by tying it to a low-cost steel facility, and that Mesabi still intends to expand mine capacity and build a hot briquetted iron plant in Minnesota. He told the Itasca County Board this month that the company will file state permit applications by the end of the year, and that it needs faster environmental permitting, more competitive incentives, and the return of mineral leases the state awarded to Cleveland-Cliffs in 2023. Iowa legislators were notified Friday of a possible special session on tax breaks for the company. State Rep. Spencer Igo, who represents the range around the mine, called the decision to build in Iowa a gut punch and said it “should frustrate everyone who cares about the future of northern Minnesota.”

Sources: MPR News, Sept. 28; KAXE, Sept. 28

Items


POLICY  A new report ties data center backup generators to a run of federal air-rule changes. The Environmental Protection Network, a nonprofit whose members are former environmental officials, published its Hidden Health Costs of AI Data Centers report and counted 30 federal regulatory actions it says will increase pollution from data centers and the plants serving them. Three reach on-site generation directly. The EPA created a category of small and medium temporary turbines that may stay on a site for two years with reduced monitoring, recordkeeping, and reporting. An EPA interpretive letter lets operators of emergency backup generators bid them into utility demand-response programs, though only inside a local balancing authority rather than an RTO. And the Energy Department issued an emergency order in May authorizing PJM to lean on backup generation at data centers. The report estimates that generators in Virginia running at 10 percent of permitted levels would carry $220 million to $300 million in annual public-health costs. New Jersey regulators assessed a $1.07 million penalty on Sept. 22 against the owner of a Vineland data center after finding it had installed and run 62 natural-gas engines totaling 122.9 megawatts without preconstruction air permits or operating certificates. The company has 45 days from receipt to file the applications or stop running the units.

Sources: Utility Dive, Sept. 28; Engineering News-Record, Sept. 22

ENG  A draft state permit would put the first wastewater treatment plant at a northeastern Minnesota taconite operation. The Minnesota Pollution Control Agency holds a public informational meeting on the draft industrial wastewater permit for U.S. Steel’s Minntac tailings basin today at the Iron Trail Motors Event Center in Virginia. Doors open at 5:30pm, the agency presents at 6pm, and questions run from 6:30pm. The permit covers the tailings basin, the wastewater disposal systems, and 8,700 acres of surrounding landscape. It determines that seepage from the basin is functionally equivalent to a direct discharge to surface water, sets interim and final sulfate limits of 41.4 mg/L in the Dark River, 10 mg/L in Little Sandy Lake, and 250 mg/L in groundwater at the property boundary, adds a total phosphorus limit, and adds 10 new groundwater monitoring stations and three new surface stations. The compliance schedule assumes a treatment facility on the west side of the basin and a cutoff wall with groundwater treatment on the east side, with the process water treatment system complete within six years of issuance. Chrissy Bartovich, U.S. Steel senior manager for environmental, put the plant at $150 million and 4 million gallons per day, expandable to 6 million, and said the building needed to house the equipment is larger than a football field. She also said the company has redesigned the facility repeatedly as compliance points shifted, and that construction cannot start until environmental review and permitting finish. A draft permit for U.S. Steel’s Keetac plant goes out for comment next.

Source: Mesabi Tribune, Sept. 25

WORKFORCE  The Labor Department told employers to keep overdose reversal medication on site. OSHA published the fact sheet Sept. 24, directing employers to treat overdose response as a first aid function. Keep naloxone or nalmefene on hand, store the kits in visible and accessible locations alongside first aid supplies and defibrillators, train workers to recognize slow or stopped breathing, blue lips, pinpoint pupils, and unresponsiveness, and train them to administer the medication. The agency says responders should call 911 even when the medication works, because its effects wear off, and that the fact sheet creates no new compliance requirement. Construction and extraction occupations carried the highest age-adjusted drug overdose death rate of any occupation group in 2020 at 162.6 deaths per 100,000 workers, against 117.9 for food preparation and serving, the next highest. Federal researchers tie the pattern to work characteristics including the prevalence of workplace injuries, precarious employment, health insurance status, and lack of access to paid sick leave. A Quest Diagnostics report in July found 1 in 5 workers tested positive for drug use in hair analysis in 2025. The Equal Employment Opportunity Commission settled a disability-discrimination suit for $80,000 against an employer that fired a worker for taking leave to enter inpatient treatment.

Sources: OSHA, Sept. 24; Construction Dive, Sept. 28; CDC, MMWR 2022;71:948

ENG  A Saint Cloud pilot destroyed 99 percent of the PFAS in the biosolids it tested. Barr Engineering, the Minnesota firm that ran the pilot for the city’s wastewater treatment plant, used supercritical water oxidation. The process raises the temperature and pressure of biosolids until water reaches its supercritical phase, where oxidation degrades the compounds. Andy McCabe, the Barr environmental engineer who conducted the pilot, called it “a pressure cooker.” The technology works on biosolids, the treated byproduct cities land-apply to fields, and McCabe said there is no natural pathway that breaks PFAS down once it is in the environment. Biosolids carry high organic carbon, so the reaction is exothermic. The heat it releases preheats the material entering the process, and McCabe said a full-scale system would leave excess heat to use elsewhere in the plant. Public services director Luke Langner said Saint Cloud already measures low PFAS in its wastewater and joined the pilot because regulation is coming, and because the city’s treatment facilities are known nationally for taking on new processes. McCabe said scale is the issue. The pilot could go to ten times its size, large municipalities are a few years away, and destruction costs should fall once early adopters and vendors move. Langner said fitting a new process inside an existing treatment footprint can be challenging.

Source: MPR News, Sept. 28

POLICY  The Small Business Administration struck the affirmative action provisions from its civil rights rules. A final rule published today and effective on publication rescinds 13 CFR 112.3(b)(3), which authorized and in some cases required affirmative action based on race, color, or national origin in SBA-assisted programs. It also rescinds 13 CFR 112.7(a) and 112.7(d), drops the sentence of 13 CFR 112.4 reaching the employment practices of federal funding recipients, and makes a technical correction. The agency says the practical effect is that its Title VI regulations reach only intentional discrimination, and that it will not pursue disparate-impact liability against recipients. SBA follows a Justice Department rule issued Dec. 10, 2025, and cites Executive Order 14281 and Alexander v. Sandoval. The rule carries RIN 3245-AI72 and runs at 91 FR 61295.

Source: Federal Register, Sept. 29

ENG  The Garrison roundabout opened on Highway 169 after a 17-day closure. MnDOT opened the new single-lane roundabout at Highway 169, Highway 18, and Monroe Street in Garrison to all traffic on Friday, Sept. 25, along with the pedestrian facilities around it. The rest of the project runs through mid-October. Highway 169 stays detoured for through traffic while crews finish the stretch from south of the Saint Alban’s Bay historic culvert to Crow Wing County Road 26, and all 5 miles open in mid-October. MnDOT says the roundabout and the pedestrian facilities will make the spot on Mille Lacs Lake easier and safer to get around.

Source: Brainerd Dispatch, Sept. 28

Preliminary entries for ACEC Minnesota’s 60th annual Engineering Excellence Awards are due Thursday, Oct. 8, with winning projects recognized at the Feb. 18, 2027 gala. Public sales are open for the Minnesota Transportation Conference, and the four-session Emerging Leaders program for early-career staff runs this October and November.

Out for bid


State

MnDOT · friction test method for the Clear Roads qualified products list · due Sept. 29 · Notice
MnDOT · cost analysis of liquid and solid deicing materials · due Sept. 29 · Notice
MnDOT · winter maintenance survey data web tool · due Sept. 29 · Notice
MnDOT · ROC 52 ADA preliminary and final design in Rochester · due Sept. 30 at 2pm · Notice
MnDOT · contaminated materials technical support for state road construction · due Oct. 6 at 2pm · Notice
MnDOT · statewide ports and waterways plan update · due Oct. 8 at 2pm · Notice
State of Minnesota · environmental emergency response full service · due Oct. 9 · MNBuys
State Historic Preservation Office · Minnesota River cultural resources · due Nov. 9 · MNBuys
State Historic Preservation Office · Roseau River cultural resources · due Nov. 9 · MNBuys
MnDOT · general engineering consultant preconstruction services master contract · RFP anticipated early October · Advance notice

Regional

Vadnais Lake Area Water Management Organization · general engineering services 2027 and 2028 on call · due Sept. 30 at 4pm · RFP
Metropolitan Council · ultrasonic rail testing (26P133) · due Oct. 13 · RFP
Metropolitan Council · modernizing existing interchanges, 363 service interchanges (26P230) · due Oct. 14 · RFP
Metropolitan Council · Interceptor 1-MS-100 condition assessment (26P276) · pre-solicitation meeting Oct. 20 at 2pm · Notice

Counties

Washington County · Radio Drive pedestrian management study on CSAH 13 · due Oct. 2 at 3pm · RFP
Dakota County · County Road 50 and Interstate 35 interchange final engineering design · no date posted · Courtesy notice

Cities

City of Lanesboro · public facility energy audit · due Sept. 30 at 4pm · RFP
City of Golden Valley · 2050 comprehensive plan update · due Sept. 30 at 4:30pm · RFP
City of Woodbury · water and sanitary sewer rate study · due Oct. 1 at 5pm · RFP
City of Victoria · public works space needs study · due Oct. 2 at 4pm · RFP
City of Stacy · city engineer and city planner services · due Oct. 2 at 5pm · RFP
City of Medina · 2030-2050 comprehensive plan update · due Oct. 5 at 4pm · RFP
City of Waconia · 2050 comprehensive plan master consultant · due Oct. 9 · RFP
City of Morris · 2050 comprehensive plan update · due Oct. 10 · RFP
City of Hopkins · 2050 comprehensive plan public engagement · due Oct. 16 at 4:30pm · RFP
City of Foley · general municipal engineering services · due Oct. 28 at 4pm · RFP

Federal

Minnesota National Guard · architect-engineer services indefinite delivery contract, Saint Paul and Duluth · due Oct. 8 at 10am · Sources sought

The (Almost) Daily Brief publishes most weekdays: policy, funding, workforce, and industry news for Minnesota’s engineering firms, in a few minutes of reading. 

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